SES22256/CAT22256-40 and RTV-4140 are both firm silicone systems for reusable mold making, with published cured hardness values of 38 Shore A and 40±1 Shore A respectively. Their hardness is therefore broadly comparable. The more meaningful differences are SES22256's exceptionally high published tear strength and high-modulus positioning versus RTV-4140's simpler processing and faster cure.
Shin-Etsu positions SES22256/CAT22256-40 as a high-strength, high-modulus addition-cure mold-making silicone with low shrinkage and easy release. Its most distinctive published mechanical property is 43.037 N/mm tear strength, compared with 32±0.5 N/mm for RTV-4140. SES22256 also reports 315% elongation, versus 220±50% for RTV-4140. This combination can be relevant when a reusable mold is exposed to repeated opening, local tearing or mechanical stress around cuts and parting lines.
The tensile-strength values are much closer. SES22256 reports 5.01 MPa, while RTV-4140 reports 5.3±0.5 MPa. The published data therefore do not show a meaningful tensile-strength advantage for either product. SES22256's more notable mechanical distinction is the combination of higher tear strength, higher elongation and a published modulus of 1.196 MPa at 100% strain.
Tear strength, elongation and modulus address different aspects of mold behavior. Higher tear strength can help resist crack or cut propagation, elongation indicates the ability to stretch during handling and demolding, while modulus relates more closely to resistance to deformation under strain. For molds where both structural support and resistance to mechanical damage matter, the complete property profile is more informative than any single number.
Processing is where RTV-4140 has the clearer practical advantage. It uses a 1:1 mixing ratio by weight, compared with 100:10 for SES22256/CAT22256-40. MinghuiLink also publishes approximately 4,800 mPa·s for Part A and 4,300 mPa·s for Part B, while Shin-Etsu reports approximately 65 Pa·s base viscosity and 39,000 cP mixed for SES22256. Because the manufacturers use different measurement points and material states, these figures should not be treated as a strict viscosity ratio, but RTV-4140 is positioned for simpler routine mixing and handling.
Working time is not a major differentiator in this comparison. SES22256/CAT22256-40 is published with a 30-minute working time, while RTV-4140 is published with a 30–40 minute window. Both therefore require a conventional relatively short mold-preparation workflow. Users should not select SES22256 primarily for additional processing time.
Cure time creates a much clearer production difference. SES22256/CAT22256-40 is published with a 24-hour cure at 23°C, compared with approximately 5–6 hours for RTV-4140. RTV-4140 is therefore better suited to production environments where faster mold turnover or more frequent mold replacement is important.
At around A40 hardness, both materials provide more mold body and dimensional support than softer A20–A30 grades. This can be useful for larger molds and applications where deformation needs to be controlled. At the same time, A40-class silicone is less flexible than softer grades, so deep undercuts and thin sections may require more careful parting-line design and demolding procedures.
SES22256/CAT22256-40 is therefore most attractive when mechanical durability is a primary concern, particularly where high tear strength, elongation and high-modulus behavior are valuable. RTV-4140 is better aligned with users who place greater emphasis on simple batching, lower published component viscosity and faster curing. The choice should be based on the mold's failure risks and production workflow rather than hardness alone.