The amount of liquid silicone rubber required for making a silicone mold can vary depending on the project. To determine the necessary quantity, you need to consider the mold's depth, width, length, and the desired silicone thickness. We have provided a calculation method to help you more accurately estimate the required liquid silicone rubber amount. This will ensure that you have enough material to complete your project while minimizing waste.
Calculation Steps:
1. Calculate the Required Material Volume:
Required Material Volume = Mold Container Volume - Model Volume
Note: In practical situations, for irregular models, you can estimate an approximate volume.
2. Calculate the Required Material Weight:
Required Material Weight = Silicone Density x Required Material Volume
Note: The density of RTV-2 silicone materials is typically taken as 1.2g/cm3 when calculating the weight of the required material.
3. Add Loss Quantity:
For the sake of safety, an additional 5% to 10% loss quantity should be calculated, as there may be losses of liquid silicone residue in the mixing process, such as on the mixing container and stirring rod.
Mold Box Volume - Rectangular
Formula: Volume = Length x Width x Height
Note: To ensure the durability of the silicone mold, it is recommended that each side of the mold has a thickness of approximately 0.5 cm. This means that the distance between each side of the mold frame and the surface of the master pattern should be about 0.5 cm. Additionally, when pouring the silicone, it should exceed the highest point of the master pattern by approximately 0.5 cm.
For example: The dimensions of the mold box are: Length 6 cm, Width 4 cm, Height 3 cm. The dimensions of the master pattern are: Length 5 cm, Width 3 cm, Height 2 cm.
Mold Box Volume: 6 cm x 4 cm x 3 cm = 72 cm3
Master Pattern Volume: 5 cm x 3 cm x 2 cm = 30 cm3
Required Silicone Volume: 72 cm3 - 30 cm3 = 42 cm3
Required Silicone Quantity: 1.2 g/cm3 x 42 cm3 = 50.4 g
Estimated Loss Quantity: 2.52 g - 5.04 g
Actual Required Quantity: 52.92 g - 55.44 g
Mold Box Volume - Cylindrical
Formula: Volume = π (3.14) x Radius Squared x Height
Note: To ensure the durability of the silicone mold, it is recommended that each side of the mold has a thickness of approximately 0.5 cm. This means that the distance between each side of the mold frame and the surface of the master pattern should be about 0.5 cm. Additionally, when pouring the silicone, it should exceed the highest point of the master pattern by approximately 0.5 cm.
For example: The dimensions of the mold box are: Length 6 cm, Width 4 cm, Height 3 cm. The dimensions of the master pattern are: Length 5 cm, Width 3 cm, Height 2 cm.
Mold Box Volume: 3.14 x 4 cm x 4 cm x 3 cm = 150.72 cm3
Master Pattern Volume: 3.14 x 2 cm x 2 cm x 2 cm = 25.12 cm3
Required Silicone Volume: 150.72 cm3 - 25.12 cm3 = 125.6 cm3
Required Silicone Quantity: 1.2 g/cm3 x 125.6 cm3 = 150.72 g
Estimated Loss Quantity: 7.536 g - 15.072 g
Actual Required Quantity: 158.256 g - 165.792 g
For larger-sized and intricate models like statues, the brush-on technique is commonly employed for mold making. When calculating, the model is divided into multiple parts, and the surface area of each part is calculated separately. Then, the surface areas are added together to obtain the total surface area. Finally, multiplying it by the thickness of the brush-on silicone, which is usually around 2-3mm, will give us the required volume.
For example, if a statue is divided into 5 parts, each part measuring 5cm in length and width.
Each Surface Area: 5 cm x 5 cm = 25 cm2
Total Area: 5 sides x 25 cm2 = 125 cm2
Total Volume: 125 cm2 x 0.3 cm = 37.5 cm3
Required Silicone Quantity: 1.2 g/cm3 x 37.5 cm3 = 45 g
Estimated Loss Quantity: 2.25 g - 4.5 g
Actual Required Quantity: 47.25 g - 49.5 g
Build the mold frame according to the shape and size of the master pattern, and then pour water (fine sand or rice grains are also options) into the sealed mold frame. The amount of water used represents the required volume of liquid silicone for the project.
Note: The density of water is 1.0g/cm3, and the density of silicone is 1.2g/cm3. It is safer to calculate a little more when budgeting. Also, before pouring the liquid silicone please ensure that the water is completely dry to avoid inhibiting the curing of silicone.